The guitar’s finished!
I crafted a bone nut by hand (spacing between the E and B strings resulted a little odd but nothing tragic) and tuning feels so stable that I can even wiggle the vibrato bar just fine. Also, the intonation is spot on and the action just as I like it for a 14" radius (1.5 high E to 1.7 low E). I appreciate that I didn’t really have to do a lot of “fix” work besides the neck pocket that arrived as a total disaster but I managed to level and shape appropriately with a little epoxy, which I used to seal a slight crack in the back of the body.
Also, I shielded all electronic cavities with copper tape and connected the whole thing to ground with little screws and a few wires. This guitar is gloriously noiseless imho. Quite frankly, I was expecting a lot of scratchy randomness so I am pleasantly surprised.
In the end, I am really happy with how this project turned out as I gained a lot of insight into guitar design, assembly, finish, electronics and my personal taste.
I really like the sound of this guitar, although it is making me despise my more expensive ones a little because I feel like I just saw the Wizard of Oz behind the courtain
. It seems like most of the guitar stories I’ve heard my entire life are little more than fairy dust.
Fun fact: Technically, ~10-20% of this guitar’s cost represents the strings.
Finally, I had to take the guitar for a test drive with a few lines I’ve been working on lately. I really enjoy how economy-way economy simplifies the incorporation of arpeggios in the middle of scalar phrases. I think they add a lot of flavor.